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Oct 10, 2025

How does post-welding heat treatment affect the mechanical properties of the welding heat-affected zone of Q355NH?

1. Reduces Residual Stress (Critical for Structural Safety)

Welding creates high residual stresses in the HAZ (tensile stress often reaches the material's yield strength) due to uneven heating and cooling. PWHT (especially stress relief annealing at 550–620°C) relieves 60–80% of these stresses by:

Allowing atomic diffusion in the HAZ to rearrange internal stress fields.

Softening local hard zones to release stress concentration.

 

This reduces the risk of delayed cracking (e.g., cold cracking in low temperatures) and prevents stress corrosion in outdoor environments-critical for Q355NH's long-term structural stability.

2. Improves Toughness (Reduces Brittleness)

The HAZ (especially the coarse-grained zone near the fusion line) forms brittle microstructures (martensite, bainite) due to rapid cooling during welding, drastically lowering impact toughness. PWHT mitigates this by:

Stress relief annealing: Converting brittle martensite to ductile ferrite-pearlite, increasing impact energy (e.g., from ≤27 J to ≥47 J, meeting Q355NH's standard requirement).

Normalization (for severe grain coarsening): Refining oversized grains in the HAZ into fine, uniform ferrite-pearlite, further boosting toughness and resistance to fracture under dynamic loads (e.g., wind, vibration).

3. Adjusts Strength (Balances Strength and Ductility)

Welding often causes two strength-related issues in the HAZ:

Over-hardening (in the quenched zone): Brittle martensite raises hardness but reduces ductility.

Over-softening (in the over-tempered zone): Excessive heating lowers yield/tensile strength.

PWHT corrects this balance:

Stress relief annealing softens the over-hardened zone (reducing hardness by 20–30 HV) while slightly recovering strength in the over-softened zone-keeping the HAZ's yield strength (~345 MPa) and tensile strength (470–630 MPa) close to the base metal.

Normalization may slightly reduce overall strength (by 5–10%) but improves ductility (elongation increases by 2–3%), which is acceptable for non-high-load structures.

4. Enhances Ductility and Plasticity

The HAZ's ductility (elongation, reduction of area) drops sharply due to brittle microstructures and grain coarsening. PWHT:

Breaks down brittle phases and refines grains (via normalization or tempering), allowing the HAZ to deform more before fracture.

Typical effect: Elongation of the HAZ increases from ~10% (post-welding) to ~18–22% (after PWHT), matching Q355NH's base metal ductility-critical for structures needing to absorb energy (e.g., seismic resistance).

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